3D Cooling And Additive Manufacturing

Laser CUSING® Technology of layer-by-layer construction of metal powder helps to produce near to 100% dense Components. A method of manufacturing Metal Prototypes (Direct Metal Parts ) for the Product Development & Batch parts production to save Time & Cost. This process can be widely used for various industries like Aerospace, Automotive, Medical, Precision part manufacturing, Consumer product manufacturing, Mold manufacturing (Plastic & Die casting), Jewellery etc..

Laser CUSING® allows the user to have Tooling inserts with Internal Features (Conformal/3D Cooling). This improves the aesthetics & dimensional accuracy of the Component.

Fusion of single-component metallic powder materials: This method allows the layer-by-layer construction of components from almost all metallic materials (e.g. stainless steel and hot work steel powders). Metallic powder is hereby fully fused layer for layer to produce a 100% component density.

 

Rapid Prototyping And Soft Tooling

Rapid Prototyping/Soft Tooling

With a close association with trusted vendor networks, we undertake rapid prototyping work to produce parts in Plastic materials, Using SLA, SLS & Vacuum casting process Painting and Printing work also done as per customer requirements.

Laser Sintering provides rapid prototypes that are the working representations of the most complex designs. Laser Sintered prototypes can be subjected to functional testing.

 

Tool Design

Tool Design & Manufacturing

With Four decades of expertise we have developed more than 3,700 Tools in-house for Global Business needs. Design solutions offered by G PLAST always delight the customers. Equipped with latest design software along with flow analysis for injection moulding and high pressure die-casting.

Reverse Engineering:
For our valuable customers G Plast provides reverse engineering service to produce data which can be used for further development.

Design of Injection moulds and Die casting dies:
Design of moulds and dies are based on the input given by customers in the form of 2D drawing and 3D model. Also the design is taken up considering Customer Specific Requirement (CSR). Flow Analysis also considered to finalize the tool design.

 

Injection Moulds

Description / Specification of Injection Moulds

We are involved in offering a wide range of Injection Moulds to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Injection Moulds. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

 

 

Die Casting Dies

Description / Specification of Die Casting Dies

We are involved in offering a wide range of Die Casting Dies to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Die Casting Dies. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

 

 

Injection Moulding

Injection Moulding

G Plast, a custom injection moulding company serves to various sectors like Automotive, Aerospace, Medical, Electronics, Home Appliances, Telecom etc.

We offer an uncompromising commitment to our customers on quality delivery and meeting their standards. Materials handled by us include PC, POM, PA6 , PA66, PA46, PPS, PMMA, PEI (ultem), ABS, PP, PBT, PSU, TPU, SS filled PC, etc... We process the materials upto 50% fillers like carbon fiber, glass fiber, glass beads, talc.

Plastic Injection Moulding:
Total of 20 Injection Moulding machines up to 550T capacity including ARBURG universal all rounder, ENGEL, LTM Demag, Super Master, Windsor and Fanuc All Electric.

Insert Molding:
G Plast has been doing insert moulded parts for various applications using bearings, sheet metal, pins & bushes and die-casted parts in both vertical and horizontal moulding. We specialize in Vertical and Horizontal Insert Moulding.

Foam Molding:
Foam molding is done effectively and efficiently for its typical advantages like improved strength to weight ratio, reduced shrinkage and good dimensional stability etc.

Encapsulation:
We also handle wound coils Insertion effectively by injection moulding.

 

Plastic Injection Moulding

Description / Specification of Plastic Injection Moulding

We are involved in offering a wide range of Plastic Injection Moulding to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Plastic Injection Moulding. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

 

 

Insert Molding

Description / Specification of Insert Molding

We are involved in offering a wide range of Insert Molding to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Insert Molding. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

 

 

Foam Molding

Description / Specification of Foam Molding

We are involved in offering a wide range of Foam Molding to our most valued clients. Our range of these are widely appreciated by our clients which are situated all round the nation. We offer our range of it at most affordable prices.

We introduce ourselves as an eminent trader and supplier of an extensive array of  Foam Molding. Prior to dispatch, our quality controllers run numerous tests on the entire range on various parameters of quality and durability. The offered equipment is manufactured using superior quality components with the aid of sophisticated techniques at the vendors' end. Moreover, our precious clients can purchase it in different technical specifications at reasonable price from us within promised time frame.
Features:

Sturdy design
Highly durable
Application specific design 

 

 

Pressure Die Casting

G-Plast's Die-Casting shop caters to Automotive, Computer Peripherals, Pneumatics, Aerospace, Textiles, Oil&Gas & General Engineering, etc... General Engineering Industries having capability to supply Aluminium & Zinc Die-Casting parts.

Casting, online trimming, secondary operations including vibro finishing, shot/sand blasting, ultrasonic cleaning, impregnation, leakt testing (upto 50bar), machining and painting/surface coating. Sub assemblies are also handled based on customer requirement..

We are also exporting parts to Super-Markets directly. Complex Die Cast Components for engineering applications are mass-produced and supplied in Ready-to-assemble condition.

Equipped with 10 Machines ranging from 80T to 350T for Aluminium (Including Frech 350T). Frech 125T Hot Chamber machine supports processing of Zinc parts. Precision Machine Shop takes over the secondary machining to finish the parts.

 

C.N.C. Precision Machining

The machine shop is specialized in handling Medium & High volume parts using an innovative clamping system which enables frequent change-over of Jobs.

5-Axis Machining Centre from Hermle & HURCO, 3-Axis Machining Centre from Makino, Haas, Romi and an array of Lathes from GEDEE Weiler (Group Company) to perform intricate turning jobs are in operations at our facility, with Robotic Assistance

Special Purpose Machines (SPM) are used to meet out customer's Specific Requirements.

Investment in the latest technology and know-how always keeps us in the competitive edge to provide challenging machining solutions to the market.

Secondary operations including vibro finishing, shot/sand blasting, ultrasonic cleaning, impregnation, leak testing(upto 50bar), machining and painting/surface coating. Sub assemblies are also handled based on customer requirement.

Capabilities

The machine shop is specialized in handling Medium & High volume parts using an innovative clamping system which enables frequent change-over of Jobs. 5-Axis Machining Centre from Hermle & HURCO, 3-Axis Machining Centre from Makino, Haas, Romi and an array of Lathes from GEDEE Weiler (Group Company) to perform intricate turning jobs are in operations at our facility. Special Purpose Machines (SPM) are used to meet out customer's Specific Requirements. Investment in the latest technology and know-how always keeps us in the competitive edge to provide challenging machining solutions to the market.

 

Robotic Assisted Manufacturing:

 

• Parts with Pressure / Leak Test requirement up to 50bar
• Parts with uneven and thin wall thickness
• Robotic Assisted Manufacturing
• Hot Oil Circulation
• Precision Machining